Most router project books provide addition instruction on cutting direction. Unmentioned in the operators manual are the suggestions for cutting when the ROTOZIP® is inverted and a fence is used. The portable fence and the fence clamped to the WorkBench give good results when used and even better results when the cutting operation pushes the project against the fence. Cutting direction can determine the quality of the parts being cut. Please review the ROTOZIP® operator’s manual for recommendations on cutting direction, clockwise for freehand cuts, counter clockwise for guided guidepoint bit cuts. These projects do not preclude the use of scrap materials, but the effort may produce more than experience and sawdust. The same experiences could be obtained by experimenting with scrap materials and not making an item. A new user should find the instructions useful for preparing for a step and completing the step. An experienced user may only use the diagrams. A comprehensive list of tools and materials for each ptoject is included so that you can collect the materials to complete a project.ĭetailed instructions are included to save time and relay the experience when the original project was rendered. The evaluation and recommendation of materials that can be used without extensive preparation is necessary to make these projects viable with a limited number of tools and space to work. Whenever possible, commodity materials have been evaluated and recommended. The WorkBench was customized to aid in making the projects with greater precision and convenience. If you are facilities challenged, the WorkBench is easily stored, and the garbage can provides weather tight storage for materials and tools. A plan for a portable WorkBench is included to enhance its’ capabilities and move the sawdust generation outside where cleanup is the rain or a wind storm. A WorkBench consisting of a garbage can and a square of plywood was used to make sure that these projects can be completed with a minimum of tools and equipment. The main tools used for these projects are ROTOZIP®, guidepoint bit, Sabrecut bit, drill, drill bits, select spade bits, select brad point bits, screw driver bits, screwdriver, framing square, and two 4" C-clamps. A limited set of common of tools is used so that the beginning hobbyist or the facilities challenged can make the items and the accessories. In the interest of reducing tool and material costs, the tool accessories that are distributed with the tools are used or plans for the accessories are included. Projects presented here use prepared materials to quickly build projects. If prepared materials could be used, the time and effort to produce projects could be reduced. Many projects require a large investment in tools to prepare materials for projects. collet, (1) 1/4 in.The inspiration for this manual has two sources, the desire to get the most from a small set of tools and to build useful projects quickly.
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